| 608 Repositioning 
                  the rocker cover bracket to facilitate air filter assembly
 Here Jim Livingstone describes a procedure which helps avoid 
                  the misalignment between the air filter and its mounting bracket 
                  on the rocker cover and a revised bolt tightening sequence.
 
 Posted: 
                  201003
 
 |  
 We 
                  have all read the instruction beloved of the authors of Workshop 
                  Manuals - "Reassemble in the reverse order of dismantling". 
                  It is a quick and easy way to avoid repetition and effort and 
                  in most cases it results in a perfectly satisfactory reassembly. 
                  However, there are instances where a reversal of the dismantling 
                  sequence is not satisfactory. Such a case is the reassembly 
                  of the Air Filter Bracket to the Rocker Cover.
 
 I had noticed on the rare occasions I had removed the Air Filter 
                  centre bolt I always experienced difficulty refitting it. On 
                  a casual inspection it looked like a case of inadequate taper 
                  on the lead thread and I decided that a dog point* was the appropriate 
                  solution. This, however, turned out to be an instance of lazy 
                  analysis and only effected a partial cure. The true cause was 
                  misalignment between the Air Filter and its Mounting Bracket 
                  on the Rocker Cover caused 
                  by the bracket being tightened in the wrong sequence during 
                  a previous assembly. The MG designers
 |  
 had 
                  recognised the considerable tolerance stack up* between the 
                  Air Filter and the Rocker Cover and had provided elongated holes 
                  in the Mounting Bracket. The consequence of this was 
                  if the bracket was reassembled to the Rocker Cover and prematurely 
                  tightened it was likely to be in the wrong position.
 
 There is another problem associated with the bracket's position 
                  and that is if the bracket is positioned too close to the Rocker 
                  Cover then the Air Filter bolt can contact the latter and cause 
                  minor damage to the ribbing. The procedure which follows describes 
                  an assembly sequence to avoid these issues.
 
 Jim describes the revised bolt tightening procedure. procedure.
 
 See our full V8NOTE608
 |