378
More
on cooling a V8 engine bay
Tony Lake (Flamenco Red 2489) from Northamptonshire has sent in some
useful comments on the cooling issues raised in the recent note by
the Canadian V8 enthusiast, Barrie Robinson, with his modified MGBGTV8.
(Apr 08)
We know that the times when the Factory MGBGTV8 cooling system is
challenged are during sustained full throttle performance at low speed
or when idling in traffic. In top gear at or near full throttle at
speeds as high as one can achieve in the UK the system will cope because
of very high ram air volume through the radiator. In lower gears climbing
steep hills at wide
open throttle for sustained periods cooling is found wanting, but
it is very ambient temperature dependent.
The electric cooling fan position in front of the radiator
is a disadvantage for ram air supply as the fans offers quite a significant
restriction. Also a pusher fan it is less effective than a puller
fan located on the engine side of the radiator.
The radiator grille is also a restriction as is the rubber
bumper assembly. Some wind tunnel work in Australia on a Ford Falcon
with an in line six cylinder engine reported that the cylinder block
itself is another
restriction causing a dead zone for air flow through the centre of
the radiator, data showed that the cooling air velocity was about
zero at that point regardless of vehicle speed. The MGB V8 layout
will be no better and probably slightly worse. If you add in the limited
space around the engine and lack of escape routes for hot air, then
we should not be surprised that in hot weather the cooling system
is a little stretched. Also anybody with K&N air filters has had
to fit smaller
needles to restore A/F ratio which means a small increase in maximum
power, so putting more load on the cooling system at full throttle.
The engine in Barrie Robinson's
MGBGTV8 is modified: reprofiled camshaft, 10.0:1 CR, Edelbrock
manifolds and four choke carburettor, say a 20% increase in flywheel
horsepower over a standard Factory MGBGTV8 engine. Without knowing
the actual performance or specific heat rejection at rated load and
speed one cannot calculate the total heat rejected to cooling water
but it is reasonable to assume a 20% increase over a factory engine
in line with the likely increased power output. This neglects any
efficiency improvements that result from lower pumping losses brought
about by better breathing. The power required to maintain equilibrium
on a level road at part throttle will be the same as a Factory MGBGTV8,
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challenge is keeping
the engine cool under sustained full throttle conditions.
Barrie has made some significant modifications that will reduce
under bonnet temperature, the ceramic coating on the inside and
outside of the exhaust manifolds and pipework will push some
of the heat rejected to exhaust further down the exhaust system
but it will still have to escape somewhere, more of the waste heat
will emerge in the exhaust gas itself. The
holes in the wings are a good escape route for cooling air.
The aluminium radiator is interesting , this is a popular
performance modification in the US and offers a strength advantage
over copper/brass designs. Because of this the tube size is larger
and they are spaced further apart with lower internal
restriction for coolant and greater flow area for cooling air. It
will reduce water pump suction restriction and allow more coolant
flow round the block and more air through the radiator.
The shorter water pump is a master stroke because it frees
up the space to fit an electric puller fan which in turn unblocks
the area in front of the radiator. His report also shows how important
the radiator pressure cap is, that and some ethylene glycol
in the
coolant shifts boiling point to 120degC. I can't see a recuperator
bottle in the engine bay, that is good idea to catch any coolant
loss in the event the pressure cap lifts.
In operation the package developed by Barrie Robinson is going
to be pretty effective under full load conditions on
steep hills compared with a Factory MGBGTV8, so it will be interesting
to hear how he gets on travelling the "road to hell".
Perhaps he
can tell us about: gradient, road speed, engine speed, for how long
full throttle was sustained, gear selected, engine temp, ambient
temp and most of all whether his electric fan is ever active and
also what actually happens in stationary traffic.
For we Europeans the acid test this year will be the Swiss meeting
(European Event of the Year 2008 in Switzerland) with plenty of
overheating opportunities in the Alps.
You
can refer back to Barrie Robinson's article as V8NOTE377 by
following the link below. It is included in Volume 11 of the
V8 Workshop Notes series available on CD. V8NOTE377 |
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