| Modern 
            fuels damaging rubber components? Following the release of a note 
            setting out his concern 
            that modern fuels containing bio ethanol appear to be attacking the 
            rubber components in the carburetters and fuel pumps of our MGs, 
            Barrie Jones has provided the briefing note below with useful 
            background information and reports of known problems on this 
            topic.
 | Reports 
            of known problems Details of all known problems from either publicly available technical 
            sources or from the comments and views sent in by members of the T 
            and V8 Registers and other Club members will be published on this 
            webpage.
 
 Last update: 11.1.08
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                  |  | Briefing 
                      Note |   
                  | Bio 
                    Ethanol in Petrol Ethanol is also known as Ethyl Alcohol and petrol containing 
                    10% Ethanol is commonly referred to within the industry as 
                    an E10 blend.
 
 UK Government 
                    Policy
 On 10th November 2005 Alistair Darling announced that the 
                    UK Government's main support for biofuels will come in the 
                    form of a Renewable Transport Fuels Obligation (RTFO) which 
                    requires all transport fuel suppliers to ensure that, by 2010, 
                    5% of their total aggregate fuel sales is made up of biofuels.
 
 Octane Rating Increase
 The octane rating of a petrol fuel is defined as a measure 
                    of the resistance of the fuel to abnormal combustion - known 
                    as "knocking". The higher the octane rating, then 
                    the less likely it becomes that the engine will be susceptible 
                    to "knock". By adding 10% ethanol to petrol (E10), 
                    we can increase the octane rating of the petrol fuel by two 
                    points. Therefore bio-ethanol is classed as an "octane 
                    enhancer".
 
 Air Fuel Ratio
 The air/fuel mixing ratio that is required for 100% petrol 
                    in order to achieve complete combustion is about 14.6 parts 
                    of air to 1 of fuel by weight. This means that 14.6 Kg of 
                    air is required for the complete combustion of 1 Kg of non-oxygenated 
                    petrol fuel.
 
 An ethanol E10 blend of fuel will normally have an oxygen 
                    content of about 3.5% oxygen. Therefore, it is usually necessary 
                    for car engines to have the air/fuel ratio reduced in order 
                    to take into account the oxygen that is present in the ethanol 
                    blend. The air/fuel ratio for a VW Golf running on 22% ethanol 
                    is 12.7:1, which is significantly less than the 14.6:1 air 
                    / fuel ratio that is used for conventional fuels.
 
 The engine management systems that are fitted to most modern 
                    motor vehicles will electronically sense and change the air/fuel 
                    mixing ratio in order to maintain the correct mixture when 
                    ethanol (oxygenated) fuels are used. In most current vehicles, 
                    the maximum oxygen content that the system can compensate 
                    for is 3.5% oxygen (i.e. E10 ethanol fuel blends).
 
 Carburetters
 Older vehicles with carburettors are not normally fitted with 
                    engine management systems. In such cases the carburettor air/fuel 
                    mixture will have to be adjusted manually in order to compensate 
                    for the increased oxygen content that is present in ethanol 
                    blended fuels.
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                  | continued 
                    . . . 
 Engine Modifications for Ethanol blends of 14% to 24%
 The following engine modifications were found to be necessary 
                    by car companies in Brazil in the 1970s, when vehicles were 
                    operating on E20, a blend of between 14% and 24% ethanol:
 
 > Changes to cylinder walls, cylinder heads, valves 
                    and valve seats.
 > Changes to pistons, piston rings, intake manifolds 
                    and carburettors.
 > Nickel plating of steel fuel lines and fuel tanks 
                    to prevent ethanol E20 corrosion.
 > Higher flow rate fuel injectors to compensate 
                    for oxygenate qualities of ethanol.
 
 Vehicle 
                    Warranties
 Vehicle owners running their cars on ethanol blends should 
                    adhere to the recommendations of the individual car manufacturers. 
                    In the UK, nearly all vehicle manufacturers specify that the 
                    maximum ethanol blend in petrol should be no more than 5% 
                    ethanol by volume. In the USA, nearly all vehicle manufacturers 
                    specify that the maximum ethanol blend in petrol should be 
                    no more than 10% ethanol by volume. Therefore, should a vehicle 
                    owner choose to use a higher ethanol blend that the manufacturer 
                    recommends, then normally the vehicle's warranty would become 
                    null and void. Most vehicle manufacturers also state that 
                    vehicle damage and driveability problems would occur by using 
                    higher ethanol blends that those recommended by the manufacturers.
 
 Cold Starting
 Ethanol blends have a higher latent heat of evaporation than 
                    100% petrol and thus ethanol blends have a poorer cold start 
                    ability in Winter. Some vehicles may require a small petrol 
                    tank to be fitted containing 100% petrol just to start the 
                    vehicle in cold weather.
 
 Rubber and Plastic
 For the past few decades automotive fuel system plastics and 
                    rubber have been designed to tolerate up to 10% ethanol (E10) 
                    without problem. In very old engines Ethanol may degrade some 
                    compositions of plastic or rubber fuel delivery components 
                    designed for conventional petrol.
 
 Fuel Filters
 It may be necessary to change the fuel filters more often, 
                    as ethanol blends can loosen solid deposits that are present 
                    in vehicle fuel tanks and fuel lines.
 
 Posted: 11.1.08
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