| 357 Another 12V battery conversion!
 Kai Knickmann (Damask 0945) from Germany looked at 
            the options for replacing his old 6 volt batteries and an offer from 
            a local trader produced another 12 volt battery conversion. (Jun 
            06)
   Twin BOSCH 4FNs wired in parallel provide improved starting 
              performance and a near original look. (Photo: Kai Knickman)
 
 Finally my good old 6V batteries died this winter despite being 
              hooked to a trickle charger all through the winter months and some 
              thorough power load tries last week. Maybe ten years were enough 
              for those lead acid batteries. Initially I was inclined to leave 
              the car as original as possible, but when a local motor trader offered 
              replacement 6 volt batteries at something in the range of 140 € 
              (each! - that is £) for new 6 volts, I reconsidered my options.
 
 After browsing the V8 Register archives on the web, especially V8 
              Workshop Note 329, I declined to go for one "big" 12 volt 
              battery like an "063" or "065" (although the 
              idea of a spares box in the redundant battery box was tempting!) 
              because I didn't like the idea of flattening the base stand with 
              the big mallet.
 
 Another V8BB thread started by Mike Price last October mentioned 
              using a small 12 volt battery from a Japanese car which was a similar 
              size to the 6 volts in the V8 and this route seemed interesting 
              for me, although there seemed to be a potential clearance problem 
              in height. In the meantime, V8 Workshop Note 330 goes quite a long 
              way in showing the merits and feasibility of such a single 12 volt 
              battery solution.
 
 BOSCH offered a good choice for me with a battery called 4FN 
              which is geometrically identical in footprint with the old standard 
              6 volt ones (they are just a fraction lower than the original 6 
              volts which are 175 mm high), using silver technology for a longer 
              lifetime,
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 being 
              service free and sealed for life and as an additional plus, having 
              a nice black case as well. Of course, the electrical values due 
              to the reduced size are less impressive with 360 amp cold start 
              and 40Ah capacity. But after the first test with just one unit (I 
              was in quite a hurry!), the starter cranks the engine far better 
              than ever in the last four years!
 
 In the meantime, V8 Workshop Note 330 goes quite a long way in showing 
              the merits and feasibility of a twin 12 volt battery solution. This 
              leaves me with plenty of power under all circumstances, keeps the 
              appearance nearly original and still saves me half the cost, as 
              one of these small 12 volt batteries is just 70€ here in Germany. 
              This all in all seems to mimic a setup that Anthony DeBella in the 
              US uses on Damask 1317 with good results according to his latest 
              information on the V8BB.
 
 There are just minor modifications to change the electrical connections 
              so the two 12 volt batteries are connected in "parallel". 
              A second earth lead strap was fabricated for the second battery 
              similar to the original one and attached to an earthing point already 
              included by MG in the offside battery box side member. Then you 
              need another cable to link the two positive points. You might think 
              of using the original cable passing over the differential through 
              the rubber hose, but it seemed to be pretty short to me, so I routed 
              a new longer one the same way. At the right hand side, there are 
              now two cables attached there to the positive terminal - the original 
              hot wire from the car's wiring loom and the new link cable.
 
 Finally I need to add that I turned the J pegs which clamp the batteries 
              down from looking frontward to rearward as the new batteries have 
              a stepped upper side being pretty low on the terminal side. As the 
              threads on the J pegs are a little bit short now, I used 15 mm spacers 
              to get the nuts "higher up". Alternatively, you could 
              either shorten and rethread the old J pegs or use new shorter ones 
              straightaway.
 
 So all in all I'm quite happy with the new layout which you can 
              see finished on the attached picture. You just need to be able to 
              live with the fact that the batteries in the back were designed 
              to fit a FIAT Panda!
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