| 250 Fitting a 12 volt battery to a chrome bumpered MGBGTV8
 Gordon Hesketh-Jones 
            (Harvest Gold 1904) from Cornwall has changed from the original twin 
            6 volt batteries and describes how to carry out this modification. 
            (Mar 02)
 
 The 
            twin six volt batteries fitted to the earlier MGBs are now quite difficult 
            to obtain outside MG specialist parts traders and as they are an obsolete 
            slow-selling design which no longer benefits from the technical progress 
            and development seen in 12 volt batteries. Also six volt battery prices 
            do not seem to benefit from the competitive market forces which apply 
            to 12 volt batteries. I cover a high annual mileage with my MGBGTV8 
            and have found the 6 volt units rarely lasted more than 2 or 3 months 
            beyond the 12 month warranty. I also found the need for the regular 
            removal of the rear seat and metal access panel in order to top up 
            these old- fashioned batteries was irritating.
 
 Some twelve years ago I decided to replace the pair of 6 volt batteries 
            in my V8 with a single 12 volt battery and found that with a little 
            modification to one of the battery trays, a standard "065" 
            battery would fit. The "065" refers to the physical 
            size of the battery as defined by UK standards, and all manufacturers 
            fit different sets of plates - for example medium-duty, heavy-duty, 
            caravan-duty etc into these standard cases. The 065 case is no higher 
            than the standard 6v battery, but is longer so I had to modify the 
            battery tray by flattening the forward retaining cross-member part 
            of the tray. One standard battery clamp was fitted to the rear of 
            the battery and a second was modified so that that it sits across 
            the centre of the battery i.e., from side to side; this is a practical 
            solution because a clamp located at the front of the 065 battery could 
            not easily be reached, and in any case the battery is sealed for life.
 
 My own choice was to fit the 12 volt battery to the nearside battery 
            box, but as the existing heavy-duty cable carrying the main 12v lead 
            to the starter would not quite reach to the new battery position, 
            I used a small "dough-nut" rubber mounting as the jointing 
            point for the standard cable and for the extension cable. This technique 
            safely isolated the live 12 volt supply from the chassis. The rubber 
            mounting used was approximately 1inch diameter and 1inch long with 
            metal plates at each end carrying screws threaded ¼UNF and 
            they can be obtained from any car exhaust specialist. I located the 
            rubber mounting in the off-side battery box then used the existing 
            cable formerly used to connect the two batteries together for the 
            connection to the 12v battery, this having the benefit that the existing 
            cross-cable is already protected inside a metal tube. The earth connection 
            is already in the near-side battery box, but I replaced this with 
            a new earth lead with a side clamp, rather than the old top-hat fixing; 
            a similar change was made to the clamp on the cross-over lead for 
            the positive terminal.
 
 Loading and unloading the battery from its box on the V8 can be made 
            easier using a either a permanent rope sling fixed around the lower 
            part of the 12 volt battery or a purpose made battery lifter can be 
            used - see V8 Workshop Notes 224 and 225 in Volume 6.
 
 An appropriate heavy duty battery in this standard case will have 
            a cold cranking capacity of between 495 and 605 amperes depending 
            on the supplier (and the price paid) which is usefully greater than 
            the combined current of a pair of the many commonly available 6v batteries 
            which were rated at 480 to sometimes 500amps. So the 065 is a suitable 
            choice as its performance reserve is a match to that of the original 
            specification of twin 6volt batteries.
 
 More importantly, the new batteries are sealed for life so you do 
            not have to keep delving beneath the rear seat and access panel to 
            top them up. In my experience the 12 volt units have all lasted for 
            more than four years so there has been a good saving in cost as even 
            heavy-duty 12 volt batteries can be found for around £40 plus 
            VAT compared with around £58 plus VAT each for the 6 volt version. 
            The performance and price figures for new Exide batteries were obtained 
            from ATS as a national chain of UK suppliers, and they recommend a 
            minimum cold cranking current of 495amps for our V8 engines. The current 
            065 batteries supplied by ATS now incorporate a lifting handle and 
            are rated at 495 amps.
 
 A major benefit of making this change, particularly if you use the 
            car for long-distance UK or continental touring, is that the empty 
            battery carrier box (on the offside in my case) can then be lined 
            with marine plywood (or aluminium or steel, to your choice) to
 | provide 
            an excellent carrying space for essential V8 spares you need to carry 
            if travelling long distances in a classic car - choke cable, accelerator 
            cable, distributor points, condensers, light bulbs, fuel pump, alternator, 
            first aid kit for example. The amount of extra carrying space is quite 
            incredible and vital in a two-seat car. Now that the RAC and AA mobile 
            patrols no longer carry points and condensers or similar consumables 
            in their vans, carrying your own spares has become even more important.
 
 Another modification is also possible if you have made this 12 volt 
            battery modification in the nearside battery box - you can relocate 
            your petrol pump to a higher position away from the road dirt in the 
            wheel arch if you have had problems in this respect. The fuel pump 
            is relocated below an intermediate panel. The space above that panel 
            can be made into a lined battery box in which tools and spares can 
            be stored.
 
 Sequel 
            from Gordon Hesketh-Jones (May 02).
 My battery recently died suddenly and totally and would barely light 
            up the ignition light! Fortunately this happened after I had re-loaded 
            our luggage into the car outside the hotel near Dover. So after the 
            RAC had jump started the engine, I was able to drive to ATS at Folkstone 
            for a new unit and we were able to catch the next Eurotunnel shuttle. 
            Obviously the sudden and catastrophic failure was irritating at the 
            time but at least the failure happened in the UK and not half-way 
            up an Alpine pass! There had been no warning of the impending failure 
            - no slowness in the starter for example - but at least I had had 
            four years and 50 to 60,000 miles of use from the battery so I can't 
            complain.
 
 Footnote: Gordon had recently done the Lands End to John o' 
            Groats event and was on his way to another rally in Sicily when the 
            battery failure occurred at Dover. He mentions that "in Sicily 
            I met Walter Kallenburg who send his regards. Walter has the ex-Malcolm 
            Beer racing V8, now at 4.2litres, but was in Sicily in his TF1500. 
            I also met Gerhard Meyer who used to own a USA export version of the 
            MGBGTV8 for ten years - apparently seven were shipped to the USA but 
            were never taken off the boat as the importers decided they wanted 
            Triumph Stags instead! Some people have no taste at all. The seven 
            V8s returned to the UK and Gerhard's car was loaned to someone for 
            use on an RAC rally, where it did a "straight-on at a tree" 
            on the first stage. That car plus another new but crashed V8 were 
            bought by an Abingdon employee who advertised the pair in Motor Sport. 
            Gerhard bought his and after 18 months collected a virtually new and 
            totally rebuilt rubber bumpered V8 with a complete photographic record 
            of the rebuild. After ten years, the German government put a horrendous 
            tax on non-catalysed large engine capacity cars so Gerhard sold it 
            and bought an MGA MkII instead. Two years later the German government 
            took the tax off classic cars so Gerhard was very frustrated!
 
 
 
               
                | Clarification 
                  of the current rating on car batteries Brian Moyse (RV8 
                  BRG 1714) provided a useful clarification of the current ratings 
                  on car batteries - for example 480A. "The value given 
                  on the rating plate is the Cold Starting Performance or Cold 
                  Cranking Current which is defined as follows (courtesy of Varta 
                  Batteries at their very useful website) - cold cranking is the 
                  discharge current given by the manufacturer. It is emitted by 
                  a battery at a temperature of -18oC with a minimum voltage of 
                  Ui = 7.5 volt for a period of 10 seconds, according to the EN 
                  specifications - I can recommend a look at Varta's website where 
                  they have a Q&A section and a full glossary of terms related 
                  to all types of batteries including car batteries. |   
                | Use 
                  the offside battery compartment says Geoff Allen who provides 
                  a further useful sequel "I have carried out a number of modifications to the batteries 
                  on chrome bumpered MGBs and V8s and have put the replacement 
                  12 volt battery in the offside battery compartment. Then 
                  all you need do is make up a new earth lead, drill the body 
                  and bolt on that lead to make a good earth connection within 
                  the offside battery compartment. You can disregard the cable 
                  linking the two compartments which passes through the propshaft 
                  tunnel but it's not worth attempting to remove it. You can leave 
                  or remove the original earth lead in the nearside battery compartment." 
                  (1.12.03)
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