| 255 Adjusting 
            the engine mounts
 Stuart 
            Middlemiss (Nightfire Red 1215) from Norfolk provides a useful tip 
            on curing contact between the offside exhaust manifold and the inner 
            wing aperture or steering pinion based on some hard work done by fellow 
            RV8 enthusiast, Max Porter. (Oct 06)
 My village RV8 
              chum, Max Porter - yes, two RV8s in the same village; is this a 
              record? - had found the common occurrence of his offside exhaust 
              manifold touching the edge of the inner wing aperture and almost 
              touching the steering pinion. On some cars, the manifold touches 
              the steering pinion before the edge of the inner wing aperture and 
              causes a lot of vibration and knocking up the steering column.
 
  RV8 engine mounts (39). (Source: RV8 Repair Manual 
              AKM7153ENG)
 Assuming that 
              the offside engine mount had begun to collapse, he bought a replacement 
              from Clive Wheatley. However, on examining the original rubber mount, 
              it showed no sign of collapse, over-compression or deterioration 
              whatsoever and was the same dimensions as the new mount (37-38mm 
              including the oval steel plate, for the thicker offside mount). 
              Looking then at the nearside mount (the thinner of the two), Max 
              realised that the hole in the bracket (welded to the chassis) which 
              the single stud bolt of the mount passes through is vertically slotted, 
              to allow for engine positioning when the engine is fitted, of course. 
              He also realised that the nearside exhaust manifold had plenty of 
              clearance to the edge of the inner wing aperture. The 'Eureka' moment 
              struck; Max supported the engine under the offside of the sump with 
              the trolley jack (with a block of wood to prevent damage), with 
              the car supported on axle stands, and loosened the single bolt fixing 
              each side with an open-ended spanner (access is very constricted 
              on the offside). He noticed that neither nut was very tight, which 
              further confirmed his suspicion that the engine had | 
  RV8 offside 
            engine mount (1). (Source: RV8 Parts Microfiche)
 
 rotated under torque 
            of acceleration.
 
 The engine was then very slightly raised on the offside, only 3 or 
            4mm, which of course lowered the nearside by the same amount - the 
            engine was very slightly rotated on its axis. After checking that 
            the clearances between the exhaust manifolds and inner wing aperture 
            edges were now the same each side (about 8mm, with minimum 5mm clearance 
            on the steering pinion, but this may well vary between cars), he then 
            tightened both nuts as much as possible. The restricted access prevents 
            a socket or torque wrench being used, but the nuts were now much tighter 
            than they had been originally. Problem solved, without the need to 
            replace the mounts, which necessitates dropping the steering rack 
            out to access the offside especially.
 
 Checking exhaust 
            manifold clearances should obviously be included on each service and 
            the tightness of all fixing bolts checked, as it's quite likely the 
            large amount of torque produced by the engine will cause slight rotation 
            again in the future. It should also be borne in mind that, in time, 
            the rubber engine mounts will compress and require replacement, and 
            that these mounts (as far as I've been able to check) are quite possibly 
            unique to the RV8, at least in as far as being different sizes.
 
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